Through these openings pass the current and
electrolyte to transfer the image of the stencil onto the
base metal.
Because the electrolytes are salt solutions, any mark or
etch must be neutralized by wiping with, or soaking in a
neutralizing solution.
The Electromark method of marking metals permanently without
distortion is simple and precise. Electromarking, therefore,
is the most economical way to produce quality marks or designs
on any bare metal.
THE BASIC EQUIPMENT
Power Units
Power units, which provide voltage and current to make
the mark, come in a range of sizes. The size
required depends
on the area of the mark and the speed of the mark
or the depth and speed of the etch. All units have an
Off-On switch
and an AC-DC switch to produce an AC mark or a DC etch (the
reverse is true on aluminum). Most units have a rheostat
to regulate the output voltage. The current required will
automatically be produced by the unit unless it exceeds the
output of the power unit, in which case a fuse or circuit
breaker will "blow". All units contain banana or
polarity receptacles for making contact through cord sets.
The power units on the market today range from 5 volts to
40 volts and have an ampere output from 0 to 40 amps.
The DC on the power unit is used for electroplating or electroetching.
In its normal use the DC will etch out metal leaving a frosty
whiteness. This is called electro-etching.
Most power units and fixtures are trouble free, Corrosion
can cause loss of full current flow thereby reducing the
darkness of the mark. Make sure all contacts are clean and
tight. After using this equipment, clean and dry it.
Power units should be returned to the manufacturer for any
repairs. Charges for such repairs are nominal as most units
last indefinitely.
In a few cases, there is need for a dark mark on surfaces
which cannot be Electromarked. This can be accomplished by
reversing the leads on the power unit and using special electrolytes
which plate a contrasting mark on top of the surface. This
is a process known as electroplating.
Recent interest in deep etches has given rise to power units
which are of the heavy duty type, with pulsators and timers
to produce more speedy and uniform results.
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